FlexCell - Flexible bending cell

The winning combination

FlexCell is the intelligent combination of two stand-alone machines that communicate seamlessly with each other through a single software system that orchestrates the production flow. FlexCell is designed for the future, to evolve and meet the demands of ever-changing manufacturing trends. It has been designed for easy integration with automatic handling devices and to be ready for Industry 4.0.

 

1. data on parts to be processed imported with OPS-FlexCell  2. data processed with OPTICell 3. optimal bending sequence determined with OPTICell 4. OPS-FlexCell manages the automatic flow on the machines 5. OPS-FlexCell returns feedback on production.

SEE HOW IT WORKS IN THIS VIDEO

mode of operation display
Flexcell: mode of operation

Press-brake and panel bender: complementary technologies

Press-brake: A bending central force is generated by a moving part (punch) between two constraining reactions generated by a fixed part (die). 

Panel bender: The bending force is lateral and generated by an oscillating part (blade). The constraining reactions are generated by two parts which strongly lock the sheet. Click here to see how a panel bender works

P1
Developed to fit in 8sqm, designed to produce with just 3 kW and optimized to astound you with its bending speed, the P1 is the solution Salvagnini is offering as an alternative to traditional bending.
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P2
P2 is the ultimate panel bender able to efficiently produce a large variety of parts. Totally automatic, it guarantees that the first part is a good part.
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P4
40 years of automatic panel bender P4: simply our trademark.
Welcome to factory 4.0.
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L3
L3, the fiber laser build for fiber, is a productive, versatile solution that is both environmentally and user friendly
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L5
With the Salvagnini single-optic cutting head, the compass structure and the cutting parameters developed specifically for it, the L5 provides quality cutting across a wide range of thicknesses with high dynamics.
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B3
The B3 was designed by combining the features and benefits of electric and hydraulic press brakes with Salvagnini's in-depth knowledge of automation, software, mechanics and electronics.
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ROBOFORMER
The press-brake cell with a single controller and single program, ideal for automatic light-out solutions. A single machine capable of satisfying all your production needs accurately and effectively.
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S1
S1 implements innovative and original elements, that make it a solution with a wider range of applications, that goes beyond common similar technology and is unique in the market.
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S4
S4Xe has everything in the right place: a multi-press head for multiple and independent processing, an integrated shear for kit production without waste, an automatic manipulator for precise movements and an optimized machine center for smooth control with no surprises.
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FlexCell
FlexCell combines the features of a Salvagnini panel bender and a press-brake and is the only solution of its kind on the market for getting the most out of bending.
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S4 + P4 line
Flexible manufacturing system. The S4+P4 line is one of Salvagnini’s most popular solutions. It punches, shears and bends sheet metal totally automatically. The first prototype dates back...
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MV Automatic tray store
MV automatic tray stores act as a backbone for the entire factory, coordinating and moving automatically the materials needed for the different machining processes just in time, reducing transfer costs and times, while increasing machine efficiency.
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Automatic Job Shops
In an AJS™ system, panel production through punching, shearing, laser cutting and/or bending is both automatic and flexible, satisfying a wide variety of production strategies, such as lean...
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